The 2004 Kawasaki KLE500, model code KLE500-B1, is a versatile dual-sport motorcycle designed for riders seeking capability on both paved roads and light off-road trails. It features a reliable 498cc liquid-cooled parallel-twin engine known for its usable power across a broad rev range, making it suitable for commuting, touring, and adventure riding. The KLE500 offers a compelling blend of performance and practicality, embodying Kawasaki's legacy of producing dependable and well-engineered motorcycles. Its robust construction and balanced design contribute to its reputation for value and suitability for diverse riding conditions.

This comprehensive service manual provides detailed information for the full service and repair of the 2004 Kawasaki KLE500. It covers essential maintenance procedures, troubleshooting guidance, diagnostic techniques, and component overhaul instructions for all major systems, including the engine, fuel, ignition, transmission, chassis, brakes, and electrical systems. With clear explanations and technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, diagnose, and repair the vehicle effectively and ensure its optimal performance and longevity.